We work on both new systems and existing lines requiring retrofitting. We begin by analyzing the product, the cycle, the layout constraints, and the production objectives to design an integrable, maintainable solution designed to actually work in the shop—not just on paper.
Solutions designed for the paper industry
What we design and build for the paper industry:
- Cardboard and waste shredding systems – Turnkey, modular, and compact solutions to reduce cardboard and processing waste to pulp directly in the line.
- Flexible box production systems – Lines adaptable to multiple formats, with the possibility of integrating laser technologies for precision cutting and creasing.
- On-demand production of boxes with robots – Machines that produce and assemble customized boxes without any manual setup: significantly reduced inventory and maximum format flexibility.
- Forming systems for pressed cardboard boxes – Dedicated lines with automatic pressure control and forming cycle.
- Laser cutting of cardboard tubes – High-precision laser cutting of custom cardboard tubes, without dust or blade waste.
- High-speed laser finishing – Roll-to-roll and sheet-to-sheet machines up to 150 m/min for customizing and finishing paper in rolls or sheets.
- Vision systems with AI – Quality inspection, code reading, and dimensional control integrated directly into the lines.
- Robotic systems and automated warehouses – Robotic islands with automated warehouses for servicing machines and lines.
- Automatic Decal Lines – Automatic sheet and decal handling, laser cutting, and stacking integrated into a single island.
Industrial automation for the paper industry
The paper converting industry faces growing challenges: ever-increasing production speeds, waste reduction, on-demand format customization, and integration with digital workflows. Cost pressures and the need to ensure consistent quality make intelligent automated systems essential, capable of rapidly adapting to production changes.
Vortex is the ready-to-sell system for shredding and destroying cardboard and processing waste. Modular and compact, it can be integrated directly into your existing production line or operated as a standalone unit. Each configuration is customizable in terms of capacity, shredding particle size, and discharge interface, to adapt to any production flow rate. Industry 4.0 compliant, it is designed, built, and tested entirely in our factory, ready for installation.
Do you have a manual process that needs to be automated?
Whether it's a laser system, a robotic cell, an AI vision system, or a complex automated line, we design and build the solution tailored to your processes and workflows.
How to start a project with Bi.Lab
Assessment
and analysis
We analyze the client's production needs and technical objectives together. Thanks to our multidisciplinary expertise in engineering and automation, we identify critical issues and define project requirements, going beyond "it's always been done this way.".
Study of
feasibility
We develop the concept using the most advanced virtual prototyping techniques. We ensure that the solution is not only innovative, but also feasible and scalable, optimizing the project before it's even built.
Realization
project
We transform your idea into a turnkey automated system. We design, build, wire, and program in a closed-loop environment in our factory, using PLC, motion control, and HMI software developed in-house and compliant with Industry 4.0.
Follow-up and
support
We don't stop at delivery. We support the customer in commissioning, optimization, and ongoing support, ensuring the system maintains its performance and reliability over time.